In the production of Synchronized super embossed sheets  Important factors including high pressure-high heat-time play a major role. Achieving a balance between these three factors of pressure, heat, and time in the production of super embossed sheets is a time-consuming and complex process . In this process, decorative papers with special printed designs are placed on the surface of the MDF sheet. Then , two highly advanced ribbons adapt the decorative paper designs to the protrusions of the chrome plate of the short-cycle press . After completing the adaptation process, the press plate is closed and the decorative paper and the MDF sheet are pressed under a pressure equivalent to two thousand eight hundred tons and a heat equivalent to They are baked at 18-160 degrees Celsius for sixty seconds to minutes. As the polymerization process of the phenolic resins of the decorative paper begins at high pressure and temperature, the surfaces of the sheets become scratch -resistant and resistant to any physical impact .

paper impregnation process, the engineering team of Nikan Choob Arghavan Company has upgraded the scratch resistance and physical damage of the company's super - embossed sheets to the highest global standard.

Components of synchronized super embossed sheets

MDF : The main component of MDF is the embossed panels

The long-term surface resistance of super - embossed sheets depends on the selection of MDF with a suitable density

The appropriate surface finish of MDF is another factor for the adhesion and uniformity of decorative paper and the surface of the sheet to be highly Considering the above, the technical experts of Nikan Choub Arghavan Group have selected Thailand, which is the world's leading manufacturer of high-density MDF sheets , for the company's products

Covering paper : Decorative paper

coatings are of great importance in creating the beauty, quality and clarity of the designs of the super - embossed sheets . The grammage of the decorative paper and the quality of the surface printing are important factors in determining and selecting a good and suitable paper for production. During the pressing process, the ability to create scratch-resistant surfaces and resistant to physical factors depends on the grammage and maximum impregnation of the coated paper . The experts of the technical and commercial group of Nikan Choob Arghavan Company have selected two large suppliers and manufacturers with the trade names Dilong and I Decor in the field of coated paper and in all stages of production, they repeatedly test the impregnation percentage and the tensile strength of the decorative coated papers using modern testing machines

Short Cycle Press Machine

The short-cycle pressure and temperature pressing process, known as short -cycle , is responsible for putting the components together in the production of super-embossed sheets . The press for producing super - embossed sheets, with a number of hydraulic jacks with a diameter of 65 and a surface pressure of seventy-five kilograms per square centimeter, presses the resin-impregnated coating paper onto the MDF in less than a minute , and by applying very high pressure to the surface of the coating and MDF, it creates different protrusions and patterns on the surfaces of the MDF sheet . Nikan Choob Arghavan Company, with 2 synchronized short-cycle presses along with super - embossed chrome plates from Huami Company, which is the only and largest producer of Grade A chrome plates in the world, has placed its super - embossed sheet production process at the highest quality level

Chrome Plate

A steel plate with a thickness of between three and six millimeters , which is made by advanced surface plating technology , the main alloy used to make chrome plates is alloy 630 Q , which is a combination of materials with different percentages  400 % carbon - 4.5% nickel - 16 % chromium  The combination of these alloys creates a hard plate with a hardness percentage between forty and forty-five Rockwell and a pressure tolerance of 1300 MPa .Hawami Company supplies all chrome plates to Nikan Choob Arghavan Company .Designs with names such as wood pattern, cement-matte-mirror - leather, etc. are created by the protrusions and patterns of the chrome- plated surface on the MDF surface